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Contents
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Table of Contents
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Bookmarks
Quick Links
Quick Start Guide
Installation, Operation, Commissioning and Maintenance
Minipack, PS System
DC Power Supply System
Integrated Applications
356808.103
Introduction
The Smartpack based Product Range
o
Brief System Description ⎯ Minipack
o
Installation
o
o
⎯ Opening or Closing the Minipack Drawer Shelf
⎯ Mounting or Removing Minipack Blind Covers
⎯ Removing or Mounting Load MCBs
⎯ Configuring Priority and Non-Priority Load Circuits (5)
o
o
o
(10 )
o
o
Operation
Front keys and display
o
Software Menus
(12)
o
Miscellaneous
o
Installing PowerSuite – PC software
o
o
o
Battery Symmetry – Connections
o
Battery Interface Card ~ Terminals & Pin-out,
o
Alarms & Monitoring
Standard Alarm Relays & Digital Inputs
o
Alarm Interface Card ~ Terminals & Pin-out
o
Alarm Interface Card, Extd. ~ Terminals & Pin-out
o
Internal Connections
System Interface Card ~ Terminals & Pin-out
o
o
Drawings
Block Diagram Minipack 48VDC, 3.2kW
o
Block Diagram Minipack 48VDC, 4.8kW
o
Check Lists
o
o
o
o
(2 )
(2 )
( 3)
(4)
(4)
(5)
(6-7)
(9)
(10-11)
(12)
(13)
(13)
(14)
(14)
(15)
( 16)
(17)
(17)
(19)
(19)
(21)
(22)
(8)
(18)
pullout forms
Summary of Contents for Eltek Minipack
Table of Contents for Eltek Minipack:
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Head Office Eltek Energy AS PO Box 2340 Strømsø; N-3003 Drammen; Norway Tel:+47 32 20 32 00 — Fax:+47 32 20 32 10 E-mail: [email protected] Internet: www.eltekenergy.com Copyright © Eltek Energy AS, Norway 2005 This document may be changed without notice Art. No. 356808.103, Issue 1, 2006 Dec Published 2006-12-29 This product is CE marked and complies with all current requirements for relevant standards and directives.
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Rev.Draw. No.Page Format Block Diagram Minipack 48Vdc 3,2kW Consultant Replace for Replaced by Copyright A/S Eltek. All rights reserved Eltek 2023227 Sym. Date/SignAlteration A3 ProjectionScale Approved FRNONO Draw ORSKNO Design ORSKNO Date 22 Dec. 2006 1a1 of 1 — — Y X LVBD -FB1 -FBn Battery Strings Circuits -48Vdc 0V Customer connections Customer connections Load circuits -48Vdc DC Earth (TE) Customer connections 1: Optional 9 pin D-sub RS232 connecti
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PULLOUT Check Lists Pullout Pull out the pages with the gray outer band, and use them as check lists
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Eltek Energy AS Tel. +47 32 20 32 00 Internet: www.eltekenergy.com E-Mail: [email protected] WARNING: Maintenance work on live equipment is only to be performed by authorized and qualified persons using insulated tools. Hazardous voltages inside may cause terminal injury. Electric shock MAINTENANCE PROCEDURE System Data Minipack PS System Minipack Power Supply System, type: Article No.: Site, name: Serial No.:
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Quick Start Guide Minipack PS System 356808.103, v1-2006-12 2 The Smartpack based Product Range Eltek Energy’s Smartpack based product range utilizes the Smartpack controller, and Flatpack2 rectifiers, Powerpack rectifiers and Minipack rectifiers as building blocks for implementing effective DC power systems, suitable for a wide range of applications and power ratings. Cabinetized systems are suitable for indoor or outdoor applications. In addition to the power system and the distribution unit, the cabinet may also
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Quick Start Guide Minipack PS System 356808.103, v1-2006-12 7 Installation Electrical Installation Power is OFF! Carry out the following: (Refer to the system’s specific drawings) CAUTION: The cable lengths must be long enough (service loop) to allow opening the Minipack drawer shelf. 9 Make the system completely voltage free o Switch OFF or remove all load fuses (MCB1, MCBx), battery fuses (Fb1, Fbx) and the AC supply fuses, in external fuse boards 10 AC Connections o Check AC confi
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Eltek Energy AS Tel. +47 32 20 32 00 Internet: www.eltekenergy.com E-Mail: [email protected] Form 174-gb-v1-C01_356808-103_qstart-inst-comm-oper_minipack-pss.doc_mfm_2006-12-29 INSTALLATION CHECK LIST System Data Minipack PS System Minipack Power Supply System, type: Article No.: Site, name: Serial No.: Software, version No.: Rectifiers, type & number of: AC Input Voltage, measured: Battery Type: Battery Capacity: Installation carried out by, name: Site Preparations CARRY O
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Quick Start Guide Minipack PS System 356808.103, v1-2006-12 3 Installing Smartpack and Rectifier Modules Smartpack controller Handle in locked position Hole to release the handle’s spring mechanism Handle in unlocked p osition Mounting or Removing Smartpack Controller Mounting the Smartpack controller 1. Open the handles by inserting a screwdriver into the holes to release the spring mechanism 2. Insert the module fully into the power shelf, aft
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Quick Start Guide Minipack PS System 356808.103, v1-2006-12 15 Battery Symmetry Connections Connections Each Smartpack controller is equipped with 8 battery symmetry inputs (on connectors CON4 and CON3), enabling symmetry measurement of: • 8 battery strings using the Mid-Point Measurement Method • 4 battery strings using the more accurate Double Mid-Point Measurement Method • 2 battery strings using the even more accurate Block Measurement Method You can implement any of these methods using one or two Battery Connection Kits (see t
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Quick Start Guide Minipack PS System 356808.103, v1-2006-12 13 CAN Bus Termination Minipack systems are shipped from factory with the CAN bus already terminated with 120Ω resistors. To ensure a correct bus communication and avoid data reflection, you must always terminate the CAN bus with two 120Ω resistors, one at each end of the line. The figure shows a Minipack system, with its controller communicating with the rectifiers via the CAN bus. Sm
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Quick Start Guide Minipack PS System 356808.103, v1-2006-12 14 Mains Feeds versus Rectifier ID Mains Monitoring The Minipack system is fed with 3 One-phase 230VAC Mains input circuits. Each input circuit is internally connected to feed 2 rectifiers, in such a pattern that loads the 3 circuits evenly. Plug-and-Play Rectifiers versus Mains Monitoring When a rectifier is hot plugged in a power shelf for t
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Quick Start Guide Minipack PS System 356808.103, v1-2006-12 10 The Minipack PSS startup consists of following stages: I. Perform a pre-start check before the PS system is switched ON II. Switch ON the system with disconnected load; adjust output voltage III. Adjust the nominal output voltage with connected batteries and load Pre-Start Check Power is OFF! Check off in the Commissioning Procedure, that you find in the pullout section
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Quick Start Guide Minipack PS System 356808.103, v1-2006-12 11 4. Mount all Minipack rectifier modules in the power shelves (keep original location) o Plug all rectifiers firmly inwards ⎯ one module at a time, allowing a 2s delay ⎯ to plug them in the same self location. Secure them with the locking screws. Refer to page 3. o Mount Minipack blind covers over unused positions 5. Ensure that the Smartpack and all rectifier modules are working: LEDs
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Quick Start Guide Minipack PS System 356808.103, v1-2006-12 20
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Introduction
The Smartpack based Product Range
Eltek Energy’s Smartpack based product range utilizes the Smartpack controller, and Flatpack2
rectifiers, Powerpack rectifiers and Minipack rectifiers as building blocks for implementing
effective DC power systems, suitable for a wide range of applications and power ratings.
Powerpack System
Flatpack2 System, Cabinetized
Indoor and Outdoor Cabinets
Cabinetized systems are suitable for indoor or outdoor applications. In addition to the power
system and the distribution unit, the cabinet may also contain battery banks, additional
distribution and other dedicated equipment.
Integrated systems consist of the power system, which includes rectifiers and controller(s), and
the distribution unit (1U or 4U high). Integrated systems are sold primarily for mounting in
existing cabinets.
Powerpack systems are suitable for large Central Office power plants, and use three-phase
rectifier modules.
Minipack systems are suitable as small, stand-alone battery chargers and DC power supplies.
Brief System Description ⎯ Minipack
The Minipack PS system is a compact and cost-effective DC power supply system, specifically
developed for the telecom industry.
Alarm Outputs NC-C-NO
Digital Inputs
Minipack
AC Fuses,
external
(230V)
AC Supply
(Single- or
three-phase)
Example of a typical Minipack PS system for DC power supply of telecom equipment. The
system is supplied from an external AC mains supply, and is delivered in one power shelf for
integration in existing cabinets (integrated). An external battery bank is to be connected.
2
Flatpack2 System, Integrated
4U and 1U Distributions
Remote
Monitoring
USB cable
Smartpack
(Ctrl. Unit)
CAN Bus
Minipack rectifiers
Symmetry
Alarm &
Battery
Temp. Sensor
Fuses
Battery string #1
Quick Start Guide Minipack PS System
PowerSuite
Application
Fuse Alarm
LVLD
LVBD
Load Fuses
& MCBs
DC
distribution
Minipack System, Integrated
Telecom
equipment
DC Supply
48V
*
356808.103, v1-2006-12
Download Quick start manual of Eltek Minipack Power Supply for Free or View it Online on All-Guides.com.
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Quick Start Guide
Installation, Operation, Commissioning and Maintenance
DC Power Supply System
Integrated Applications
Mini
stem
356808.103
Miscellaneous
Communication
o CAN Bus Termination (13)
o Installing PowerSuite – PC software (13)
AC Mains
o Mains Feeds versus Rectifier ID (14)
o Plug-and-Play Rectifiers versus Mains Monitoring (14)
Battery Monitoring
o Battery Symmetry – Connections (15)
o Battery Interface Card ~ Terminals & Pin-out, ( 16)
Alarms & Monitoring
o Standard Alarm Relays & Digital Inputs (17)
o Alarm Interface Card ~ Terminals & Pin-out (17)
o Alarm Interface Card, Extd. ~ Terminals & Pin-out (18)
Internal Connections
o System Interface Card ~ Terminals & Pin-out (19)
o LVD Latching Contactors (19)
Drawings
o Block Diagram Minipack 48VDC, 3.2kW (21)
o Block Diagram Minipack 48VDC, 4.8kW (22)
Introduction
o The Smartpack based Product Range (2 )
o Brief System Description ⎯ Minipack (2 )
Installation
o Installing Smartpack and Rectifier Modules ( 3)
o Installation and Maintenance Details
⎯ Opening or Closing the Minipack Drawer Shelf (4)
⎯ Mounting or Removing Minipack Blind Covers (4)
⎯ Removing or Mounting Load MCBs (5)
⎯ Configuring Priority and Non-Priority Load Circuits (5)
o Installation steps; mechanical, electrical (6-7)
o Location of Components, GA drawing; 6 and 4 rectifiers systems (8)
o Connections, Factory Settings, etc. (9)
Commissioning
o Pre-start check (10 )
o Commissioning steps, Startup (10-11)
Operation
o Front keys and display (12)
o Software Menus (12)
Check Lists
pullout forms
o Installation Check List
o Circuit Distribution List
o Commissioning Procedure
o Maintenance Procedure
Note for Owners:
Guidesimo.com webproject is not a service center of Eltek trademark and does not carries out works for diagnosis and repair of faulty Eltek Minipack equipment. For quality services, please contact an official service center of Eltek company. On our website you can read and download documentation for your Eltek Minipack device for free and familiarize yourself with the technical specifications of device.
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