Ditch witch руководство по эксплуатации

• Page 1
  1330 Operator’s Manual 0 5 4 -0 8 5 ® Issue 2.2…

• Page 2: Table Of Contents

  1330 Operator’s Manual Overview — 1 Overview Chapter Contents Serial Number Location ….. . 2 Intended Use ……. 3 Equipment Modification .

• Page 3: Serial Number Location

  1330 Operator’s Manual Overview — 2 Serial Number Location Serial Number Location Record serial numbers and date of purchase in spaces provided. Trencher serial number is located as shown. Item date of manufacture date of purchase trencher serial number trailer serial number…

• Page 4: Intended Use

  Intended Use The 1330 is a pedestrian trencher designed to install buried cable and pipe to depths of 36 in (915 mm) and widths of 6 in (150 mm). It is intended for operation in ambient temperatures from 20° to 115°F (-7° to 46°C).

• Page 5: Operator Orientation

  1330 Operator’s Manual Overview — 4 Operator Orientation Operator Orientation 1. Front of unit 2. Right side of unit 3. Rear of unit 4. Left side of unit About This Manual This manual contains information for the proper use of this machine. See the beige Operation Overview pages for basic operating procedures.

• Page 6: Foreword

  If you sell your equipment, be sure to give this manual to the new owner. If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc.

• Page 7
  Copyright 2002, 2003, 2004, 2005, 2006, 2007, 2008 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, The Underground, and…
• Page 8
  1330 Operator’s Manual Contents — 7 Contents Overview machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual Foreword part number, revision level, and publication date of this manual, and factory contact…

• Page 9: Specifications

  1330 Operator’s Manual Contents — 8 Specifications machine specifications including weights, measurements, power ratings, and fluid capacities Support the warranty policy for this machine, and procedures for obtaining warranty consideration and training Service Record a record of major service performed on the machine…

• Page 10: Safety

  1330 Operator’s Manual Safety — 9 Safety Chapter Contents Guidelines ……. . 10 Safety Alert Classifications .

• Page 11: Guidelines

  Use equipment carefully. Stop operation and investigate anything that does not look or feel right. • Do not operate unit where flammable gas may be present. • Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.

• Page 12: Safety Alert Classifications

  1330 Operator’s Manual Safety — 11 Safety Alert Classifications Safety Alert Classifications These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions.

• Page 13: Safety Alerts

  1330 Operator’s Manual Safety — 12 Safety Alerts Safety Alerts Moving digging teeth will kill you or cut off arm or leg. Stay away. Turning shaft will kill you or crush arm or leg. Stay away. Electric shock. Contacting electric lines will cause death or serious injury.

• Page 14
  1330 Operator’s Manual Safety — 13 Safety Alerts Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully. Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. Improper control function could cause death or serious injury. If control does not work as described in instructions, stop machine and have it serviced.
• Page 15
  1330 Operator’s Manual Safety — 14 Safety Alerts Hot pressurized cooling system fluid could cause serious burns. Allow to cool before servicing. Flying objects may cause injury. Wear hard hat and safety glasses. Hot parts may cause burns. Do not touch until cool.

• Page 16: Emergency Procedures

  1330 Operator’s Manual Safety — 15 Emergency Procedures Emergency Procedures Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.

• Page 17: If An Electric Line Is Damaged

  1330 Operator’s Manual Safety — 16 Emergency Procedures If an Electric Line is Damaged If you suspect an electric line has been damaged and you are near pedestrian unit, DO NOT MOVE and do not touch unit. Take the following actions. The order and degree of action will depend upon the situation.

• Page 18: If A Fiber Optic Cable Is Damaged

  1330 Operator’s Manual Safety — 17 Emergency Procedures If a Fiber Optic Cable is Damaged Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. If Machine Catches on Fire Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

• Page 19
  1330 Operator’s Manual Safety — 18 Emergency Procedures…

• Page 20: Controls

  1330 Operator’s Manual Controls — 19 Controls Chapter Contents Control Console ……20 Engine Controls ……23…

• Page 21
  1330 Operator’s Manual Controls — 20 Control Console Control Console 1. Throttle (orange) 5. Bail (red, operator presence device) 2. Boom lift control (green) 6. Ignition switch 3. Speed/direction control (orange) 7. Manual start bypass button 4. Digging chain control (yellow) 8.
• Page 22
  1330 Operator’s Manual Controls — 21 Control Console Item Description Notes 3. Speed/direction control To drive, move to DRIVE slot, Bail must be down for this control to (orange) then slowly forward or function. reverse. NOTICE: Trenching movement is To trench, move to DIG slot, always backward (toward you).
• Page 23
  1330 Operator’s Manual Controls — 22 Control Console Item Description Notes 6. Ignition switch Units with rope start: To turn power on, turn clockwise to middle position. Engine will start when rope is pulled. To stop engine, turn counterclockwise. Units with electric start: To start engine, turn all the way clockwise.
• Page 24
  1330 Operator’s Manual Controls — 23 Engine Controls Engine Controls 1. Fuel shut-off valve 3. Rope start 2. Choke 4. Engine power switch Item Description Notes 1. Fuel shut-off valve When transporting unit to or This valve separates the fuel tank from jobsite, or anytime from the engine.
• Page 25
  1330 Operator’s Manual Controls — 24…

• Page 26: Operation Overview

  1330 Operator’s Manual Operation Overview — 25 Operation Overview Chapter Contents Planning……..26 Trenching.

• Page 27
  1330 Operator’s Manual Operation Overview — 26 Planning Planning 1. Gather information about jobsite. See page 28. 2. Inspect jobsite. See page 29. 3. Classify jobsite. See page 30. 4. Select best chain type and tooth pattern for your application. See page 51.

• Page 28: Prepare

  1330 Operator’s Manual Prepare — 27 Prepare Chapter Contents Gather Information ……28 • Review Job Plan ……… . .28 •…

• Page 29: Gather Information

  1330 Operator’s Manual Prepare — 28 Gather Information Gather Information A successful job begins before you dig. The first step in planning is reviewing information already available about the job and jobsite. Review Job Plan Review blueprints or other plans. Check for information about existing or planned structures, elevations, or proposed work that may be taking place at the same time.

• Page 30: Inspect Site

  1330 Operator’s Manual Prepare — 29 Inspect Site Inspect Site Inspect jobsite before transporting equipment. Check for the following: • changes in elevation such as hills or other open trenches • obstacles such as buildings, railroad crossings, or streams •…

• Page 31: Classify Jobsite

  1330 Operator’s Manual Prepare — 30 Classify Jobsite Classify Jobsite Inspect Jobsite • Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations. • Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging.

• Page 32: Apply Precautions

  1330 Operator’s Manual Prepare — 31 Classify Jobsite Apply Precautions Once classified, precautions appropriate for jobsite must be taken. Electric Jobsite Precautions Use one or both of these methods. • Expose line by careful hand digging or soft excavation. •…

• Page 33: Check Supplies And Prepare Equipment

  1330 Operator’s Manual Prepare — 32 Check Supplies and Prepare Equipment Check Supplies and Prepare Equipment Supplies • fuel • keys • personal protective equipment, such as hard hat and safety glasses Fluid Levels • fuel • hydraulic fluid •…

• Page 34: Drive

  1330 Operator’s Manual Drive — 33 Drive Chapter Contents Start Unit ……. . . 34 Drive .

• Page 35: Start Unit

  NOTICE: • If interlock system does not work, contact your Ditch Witch dealer. Improper repair might allow machine to start or operate with controls in gear. • Do not wire or tape bail to handlebar or defeat interlock system in any manner. Machine will not start.

• Page 36: Steer

  1330 Operator’s Manual Drive — 35 Steer Steer 1. Push axle lock to unlock wheels. 2. Push down on handlebar. 3. Turn machine. Shut Down 1. Move speed/direction control to N (neutral). 2. Push boom control to lower digging boom, if space allows.

• Page 37
  1330 Operator’s Manual Drive — 36 Shut Down…

• Page 38: Transport

  1330 Operator’s Manual Transport — 37 Transport Chapter Contents Lift ……..38 •…

• Page 39: Lift

  1330 Operator’s Manual Transport — 38 Lift Lift Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. Points Lifting points are identified by lifting decals. Lifting at other points is unsafe and can damage machinery.

• Page 40: Haul

  Transport — 39 Haul Haul IMPORTANT: The 1330 can be hauled in the bed of a light truck or by trailer. If using a trailer, follow these general procedures. For complete information, see the trailer manufacturer’s manual. Inspect Trailer •…

• Page 41: Load

  1330 Operator’s Manual Transport — 40 Haul Load Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. NOTICE: • Load and unload trailer on level ground. • Incorrect loading can cause trailer swaying.

• Page 42: Tie Down

  1330 Operator’s Manual Transport — 41 Haul Tie Down Points Tiedown points are identified by tiedown decals. Securing to truck or trailer at other points is unsafe and can damage machinery. Procedure Loop tiedowns around unit at tiedown points. Make sure tiedowns are tight before transporting.

• Page 43: Unload

  1330 Operator’s Manual Transport — 42 Haul Unload Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. NOTICE: • Load and unload trailer on level ground. • Attach trailer to vehicle before loading or unloading.

• Page 44: Freewheel

  1330 Operator’s Manual Transport — 43 Freewheel Freewheel If trencher must be moved without engine running, this feature allows it to be wheeled manually. Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away.

• Page 45
  1330 Operator’s Manual Transport — 44…

• Page 46: Trench

  1330 Operator’s Manual Trench — 45 Trench Chapter Contents Trench ……..47…

• Page 47
  1330 Operator’s Manual Trench — 46 Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. NOTICE: Cutting, drilling or working materials such as concrete, sand, or rock containing quartz may result in exposure to silica dust.
• Page 48
  1330 Operator’s Manual Trench — 47 Trench Trench 1. Drive trencher to starting point. Move in line with planned trench. 2. Pull axle lock to lock wheels together. 3. Move throttle to half open. 4. Push boom control to lower digging boom to just above ground.
• Page 49
  1330 Operator’s Manual Trench — 48 Trench 7. Push boom control to slowly lower digging boom to desired trench depth. 8. Move speed/direction control to DIG, then slowly pull to desired speed. IMPORTANT: • Do not make sharp turns. Lower boom to full depth when turning.

• Page 50: Systems And Equipment

  1330 Operator’s Manual Systems and Equipment — 49 Systems and Equipment Chapter Contents Chain, Teeth, and Sprockets ….50 • Chain and Tooth Maintenance ……. .50 •…

• Page 51: Chain, Teeth, And Sprockets

  For correct tightening procedure, see page 65. • Use the tooth pattern most appropriate for your digging conditions. If you move to a different soil type, contact your Ditch Witch dealer for information about the most effective chain type and tooth pattern. Chain Types Chain type…

• Page 52: Chain Selection

  1330 Operator’s Manual Systems and Equipment — 51 Chain, Teeth, and Sprockets Chain Selection These charts are meant as a guideline only. No one chain type works well in all conditions. See your Ditch Witch dealer for soil conditions and chain recommendations for your area. Ask for the latest Chain, Teeth, and Sprockets Parts Catalog.

• Page 53: Optional Equipment

  1330 Operator’s Manual Systems and Equipment — 52 Optional Equipment Optional Equipment See your Ditch Witch dealer for more information about the following optional equipment. Equipment Description booms provide depth options of 24-in (610-mm), 30-in (760-mm), or 36-in (915 mm);…

• Page 54: Complete The Job

  1330 Operator’s Manual Complete the Job — 53 Complete the Job Chapter Contents Restore Jobsite ……54 Rinse Equipment .

• Page 55: Restore Jobsite

  1330 Operator’s Manual Complete the Job — 54 Restore Jobsite Restore Jobsite After product is installed, return spoils to the trench with shovels or small earth-moving equipment. Rinse Equipment Spray water onto equipment to remove dirt and mud. NOTICE: Do not spray water onto operator’s console. Electrical components could be damaged. Wipe down instead.

• Page 56: Service

  1330 Operator’s Manual Service — 55 Service Chapter Contents Service Precautions ……56 Overview ……. . . 57 Recommended Lubricants/Service Key .

• Page 57: Service Precautions

  1330 Operator’s Manual Service — 56 Service Precautions Service Precautions Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. NOTICES: • Unless otherwise instructed, all service should be performed with engine off. • Refer to engine manufacturer’s manual for engine maintenance instructions.

• Page 58: Overview

  1330 Operator’s Manual Service — 57 Overview Overview…

• Page 59: Recommended Lubricants/Service Key

  Filter Change, replace, adjust, service or test Proper lubrication and maintenance protects Ditch Witch equipment from damage and failure. Service intervals listed are for minimum requirements. In extreme conditions, service machine more frequently. Use only recommended lubricants. Fill to capacities listed in “Specifications” on page 75.

• Page 60: Oil Temperature Chart

  1330 Operator’s Manual Service — 59 Engine Oil Temperature Chart Engine Oil Temperature Chart 30 10W- 30 10W- 40 10W- 30 10W- 40 5W- 20 5W- 30 C-30 j07om070h.eps Temperature range anticipated before next oil change For more information on engine lubrication and maintenance, see your engine manual.

• Page 61: Each Use Service

  1330 Operator’s Manual Service — 60 Each Use Service Each Use Service Location Task Notes Trencher Check engine oil level Check hydraulic fluid level Check tire pressure 15 psi (1 bar) standard tires 22 psi (1.5 bar) turf tires Check lug nut torque 85 ft•lb (115 N•m)

• Page 62
  1330 Operator’s Manual Service — 61 Each Use Service Check Hydraulic Fluid Level With digging boom fully raised, check hydraulic fluid at dipstick before each use. If low, fill with THF until oil level is at highest line on dipstick. Clean dust from cap by blowing with low pressure air.
• Page 63
  1330 Operator’s Manual Service — 62 Each Use Service Check Lug Nut Torque Check wheel lug nut torque before each use. Tighten to 85 ft•lb (115 N•m). Check Air Filter Element Check air filter paper element before each use. Replace element if it is excessively dirty or damaged.
• Page 64
  1330 Operator’s Manual Service — 63 Each Use Service Check Optional Air Filter Element Change optional air cleaner element as needed. 1. Remove remote air cleaner cover. 2. Replace element if it is excessively dirty or damaged. NOTICE: Replace dirty filters. Attempting to clean them may damage the element.

• Page 65: 10 Hour Service

  1330 Operator’s Manual Service — 64 10 Hour Service 10 Hour Service Location Task Notes Trencher Check hydraulic hoses Lube pivot Check digging chain tension Trencher Check Hydraulic Hoses Check hydraulic hoses for leaks every 10 hours. Fluid or air pressure could pierce skin and cause injury or death.

• Page 66
  1330 Operator’s Manual Service — 65 10 Hour Service Lube Pivot Lube two pivot zerks with MPG every 10 hours. Check Digging Chain Tension Check digging chain tension every 10 hours and adjust as needed. With boom horizontal, measure distance from bottom of boom to chain. When properly tensioned, distance should be .5 in (13 mm).
• Page 67
  1330 Operator’s Manual Service — 66 10 Hour Service Grease Cylinder: To tighten digging chain, pump MPG into cylinder at check valve zerk. NOTICE: Do not overtighten chain. Overtightening will cause chain stretch, loss of machine performance, and possible premature chain failure.

• Page 68: 20 Hour Service

  1330 Operator’s Manual Service — 67 20 Hour Service 20 Hour Service Location Task Notes Trencher Lube trail wheel Lube axle lock Lube headshaft bearing Change engine oil (initial) Trencher Lube Trail Wheel Lube trail wheel with MPG every 20 hours.

• Page 69
  1330 Operator’s Manual Service — 68 20 Hour Service Lube Headshaft Bearing Lube headshaft bearing with MPG every 20 hours. Change Engine Oil Change engine oil after the first 20 hours of operation and every 100 hours thereafter. 1. Drain (2) while oil is still warm.

• Page 70: 50 Hour Service

  1330 Operator’s Manual Service — 69 50 Hour Service 50 Hour Service Location Task Notes Trencher Check worm drive oil AGMA-7 Lube digging boom adjustment screw and stub, if equipped Lube digging boom stub, if equipped Trencher Check Worm Drive Oil Check worm drive oil at fill plug every 50 hours.

• Page 71
  1330 Operator’s Manual Service — 70 50 Hour Service Lube Digging Boom Adjustment Screw and Stub Lube adjustment screw and stub with MPG every 50 hours. Lube Digging Boom Stub (Greaseable Boom) t04om004h.eps Lube boom stub every 50 hours with MPG.

• Page 72: Hour Service

  1330 Operator’s Manual Service — 71 100 Hour Service 100 Hour Service Location Task Notes Trencher Change engine oil Change air filter element Trencher Change Engine Oil Change engine oil every 100 hours. 1. Drain (2) while oil is still warm.

• Page 73
  1330 Operator’s Manual Service — 72 100 Hour Service Change Air Filter Element Change air filter paper element every 100 hours. To change: 1. Remove wing nut and air cleaner cover. 2. Remove elements and replace. 3. Reverse procedure to install.

• Page 74: Hour Service

  1330 Operator’s Manual Service — 73 250 Hour Service 250 Hour Service Location Task Notes Trencher Change hydraulic oil and filter Trencher Change Hydraulic Oil and Filter Change hydraulic oil and filter every 250 hours. 1. Drain hydraulic fluid at drain (3).

• Page 75: Hour Service

  1330 Operator’s Manual Service — 74 500 Hour Service 500 Hour Service Location Task Notes Trencher Change worm drive oil AGMA-7 Trencher Change Worm Drive Oil Change worm drive oil every 500 hours. 1. Drain oil at drain (1). 2. Replace plug.

• Page 76
  1330 Operator’s Manual Specifications — 75 Specifications Dimensions U.S. Metric Trench depth, maximum 36 in 915 mm Trench width 4.3 — 6 in 110-150 mm Boom travel down 60° 60° Boom travel up 60° 60° Headshaft height, digging chain 8.6 in…
• Page 77
  1330 Operator’s Manual Specifications — 76 General Ditch Witch model 1330, self-propelled, hydrostatic, pedestrian, manually steered, two wheel drive rigid frame, chain type trencher. Operational U.S. Metric Vehicle speeds Maximum transit forward 120 fpm 37 m/min Maximum transit reverse 196 fpm…
• Page 78
  1330 Operator’s Manual Specifications — 77 Power Train U.S. Metric Ground drive transmission: hydrostatic, two speeds infinitely variable from zero to maximum, gearbox to axle, speed and direction controlled with single lever Digging chain drive: hydraulic direct drive, lever-operated, one speed forward and reverse…
• Page 79
  1330 Operator’s Manual Specifications — 78…
• Page 80
  Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame. Order genuine Ditch Witch replacement or repair parts from your authorized Ditch Witch dealer. Use of another manufacturer’s parts may void warranty consideration.
• Page 81
  Subject to the limitations and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK5 attachments).
• Page 84
  1330 Operator’s Manual Service Record — 83 Service Record Service Performed Date Hours…
• Page 85
  1330 Operator’s Manual Service Record — 84 Service Performed Date Hours…

• Page 1
  JT2720 Mach 1 All Terrain P/N 053-081 This product is covered by one or more of the following patents: Other U.S. and foreign patents pending JT2720 Mach 1 All Terrain Directional Drilling System…
• Page 3
  FOREWORD___________ Keep the following in mind when ordering ProTech replacement parts: Thank you for buying and using Ditch Witch equipment and ProTech replacement parts. 8/6/2010, Rev-B 800-001…
• Page 4
  WARRANTY __________________________ ® POLICY 1: DITCH WITCH EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY EXCLUSIONS FROM PRODUCT WARRANTY…
• Page 5
  CONTENTS______________________ Decals Engine Components Hydraulics Frame Components Continued…
• Page 6
  CONTENTS______________________ Electrica Accessories Anchor Systems Miscellaneous Fluid System Pipe Loader System…
• Page 7
  DECALS ID0135069…
• Page 14
  NOTES:…
• Page 15
  ENGINE COMPONENTS ID0134845…
• Page 32
  NOTES:…
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  FRAME COMPONENTS ID0135068…
• Page 122
  NOTES:…
• Page 123
  OPERATOR’S STATION…
• Page 146
  NOTES:…
• Page 147
  HYDRAULICS ID0135071…
• Page 234
  NOTES:…
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  ELECTRICAL ID0135070…
• Page 276
  NOTES:…
• Page 277
  ANCHOR SYSTEMS…
• Page 300
  NOTES:…
• Page 301
  FLUID SYSTEMS ID0135021…
• Page 318
  NOTES:…
• Page 319
  PIPE LOADER SYSTEMS ID0135289…
• Page 376
  NOTES:…
• Page 377
  ACCESSORIES…
• Page 396
  NOTES:…
• Page 397
  MISCELLANEOUS ID0135063…
• Page 398
  SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped nut, or d&t hole into flange nut or d&t* hole ft•lb N•m ft•lb…
• Page 399
  Metric Bolt and Cap Screw Torque Values Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9 Lubricated Lubricated Lubricated Lubricated N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb 11.5 14.5 1075 1150 1075…
• Page 400
  Hydraulic Cylinder Bolt Torque Chart Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m) (inch) Part No. Part No. 106-096 190-165 90-100 120-135 106-097 190-166 & 190-169 180-200 245-270 106-098 190-167 & 190-170 290-325 395-440 106-122 190-172 & 190-174 410-640 550-625 106-145…
• Page 401
  SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Dash Size Size (Port Seal O-Ring) (Face Seal O-Ring) Thread Size O-Ring P/N Thread Size O-Ring P/N 1/16 5/16 — 24 3/16 3/8 — 24 7/16 — 20 155-760 9/16 — 18 157-037 5/16 1/2 — 20…
• Page 402
  AT/JT2720 Mach 1 Related Publications Component Model: JT2720 Mach 1 All Terrain Engine: Filters Engine: Hydraulic: Water {H2O}: Optional Kits…
• Page 403
  Parts Manual Change Request required Publication Information: (if possible, include copy of publication page with changes marked.): Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.
• Page 405
  ID0040564…

Overview

Chapter Contents

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3

Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Overview — 2

Serial Number Location

Record serial numbers and date of purchase in spaces provided. Drilling unit serial number is located as shown.

date of manufacture

date of purchase

drilling unit serial number

engine serial number

trailer serial number

Intended Use

Intended Use

The JT2020 Mach 1 is a self-contained horizontal directional drilling unit designed to install buried cable and pipe at distances to 400’ (122 m) depending on soil conditions.

The unit is designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch Witch dealer. Use in any other way is considered contrary to the intended use.

The JT2020 Mach 1 can be used with Ditch Witch drilling fluid units and Ditch Witch locating equipment. It should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.

Equipment Modification

This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.

Overview — 4

Unit Components

5. Stabilizer

Overview — 5

Operator Orientation

IMPORTANT: Top view of unit is shown.

1. Front of unit

2. Right side of unit

3. Rear of unit

4. Left side of unit

About This Manual

This manual contains information for the proper use of this machine. See the beige Operation Overview pages for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

“Continued” Indicators

indicates that a procedure is continued on the next page.

Overview — 6

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.

Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc.

Attn: Marketing Department

PO Box 66

Perry, OK 73077-0066

USA

The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.

JT2020 Mach 1 (Tier 3)

Operator’s Manual

Issue number 3.0/OM-4/11

Part number 053-1361

Copyright 2009, 2010, 2011

by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Airrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of The Charles Machine Works, Inc.

This product is covered by one or more of the following patents:

U.S. B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423; 5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413; 6,761,231; 6,776,246; 6,808,210; 6,827,158; 6,848,506; 6,871,712; RE37,450; RE37,923; RE37,975; RE38,418; AU 689,533; 706,544; 718,034; 755,862; CA 2,156,398; 2,217,899; DE 694 17 019; 695 29 634; 297 01 406;

EP 0683845; 0674093; 0817901; 0846841; 0927892; FR 674,093; GB 2,309,239; 2,312,006; EP674,093; EP846,841; JP 3,458,247; other U.S. and foreign patents pending.

Contents

machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual

part number, revision level, and publication date of this manual, and factory contact information

a record of major service performed on the machine

Safety

Chapter Contents

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Safety Alert Classifications . . . . . . . . . . . . . . . . . . 13

Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 17

Safety — 12

Guidelines

Follow these guidelines before operating any jobsite equipment:

•Complete proper training and read operator’s manual before using equipment.

•Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service.

•Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite.

•Mark jobsite clearly and keep spectators away.

•Wear personal protective equipment.

•Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch dealer.

•Replace missing or damaged safety shields and safety signs.

•Use equipment carefully. Stop operation and investigate anything that does not look or feel right.

•Do not operate unit where flammable gas may be present.

•Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.

Safety Alert Classifications

Safety Alert Classifications

These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.

Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Watch for two other words: NOTICE and IMPORTANT.

NOTICE can keep you from doing something that might damage the machine or someone’s property. It can also alert you against unsafe practices.

IMPORTANT can help you do a better job or make your job easier in some way.

Safety — 14

Safety Alerts

Turning shaft will kill you or crush arm or leg. Stay away.

Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.

Deadly gases. Lack of oxygen or presence of gas will cause sickness or death. Provide ventilation.

Moving tools will kill or injure. Shut off drill string power when anyone can be struck by moving or thrown tools. Never use pipe wrenches on drill string.

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away.

Moving parts could cut off hand or foot. Stay away.

Safety — 15

Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.

Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly.

Improper control function could cause death or serious injury. If control does not work as described in instructions, stop machine and have it serviced.

Looking into fiber optic cable could result in permanent vision damage. Do not look into ends of fiber optic or unidentified cable.

Pressurized fluid or air could pierce skin and cause injury or death. Stay away.

Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark.

Moving traffic — hazardous situation. Death or serious injury could result. Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.

Safety — 16

Hot pressurized cooling system fluid could cause serious burns. Allow to cool before servicing.

Flying objects may cause injury. Wear hard hat and safety glasses.

Hot parts may cause burns. Do not touch until cool.

Exposure to high noise levels may cause hearing loss. Wear hearing protection.

Fall possible. Slips or trips may result in injury. Keep area clean.

Battery acid may cause burns. Avoid contact.

Improper handling or use of chemicals may result in illness, injury, or equipment damage. Follow instructions on labels and in material safety data sheets (MSDS).

Safety — 17

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.

EMERGENCY SHUTDOWN — Turn ignition switch to stop position or push remote engine stop button (if equipped).

Electric Strike Description

Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.

When working near electric cables, remember the following:

•Electricity follows all paths to ground, not just path of least resistance.

•Pipes, hoses, and cables will conduct electricity back to all equipment.

•Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.

Most electric strikes are not noticeable, but indications of a strike include:

•power outage

•smoke

•explosion

•popping noises

•arcing electricity

If any of these occur, or if strike alarm sounds or flashes, assume an electric strike has occurred.

Safety — 18

If an Electric Line is Damaged

If you suspect an electric line has been damaged and you are on drilling unit or bonded equipment, DO NOT MOVE. Remain on drilling machine or mats and take the following actions. The order and degree of action will depend on the situation.

•Warn people nearby that an electric strike has occurred.

•Have someone contact electric company.

•Reverse drilling direction and try to break contact. Do not touch drill pipe with hands or hand-held tools.

•Press electric strike system status button.

•If alarm sounds again, stay where you are and wait for electric company to shut off power.

•If alarm does not sound and there is no other indication of a strike, wait at least one full minute before moving away from equipment. Utility might use automatic reclosers which will restart current flow. If alarm sounds again while waiting, stay where you are until electric company shuts off power.

•If alarm does not sound but all lights in strike indicator are on, assume strike is continuing and stay where you are until electric company shuts off power.

•Do not resume drilling or allow anyone into area until given permission by electric company.

If you suspect an electric line has been damaged and you are off drilling unit or bonded equipment, DO NOT TOUCH ANY EQUIPMENT connected to drilling unit. Take the following actions. The order and degree of action will depend on the situation.

•Stay where you are unless you are wearing electric insulating boots. If you leave, do not return to area or allow anyone into area until given permission by electric company.

Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark.

Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.

If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.

•Immediately shut off engine(s), if this can be done safely and quickly.

•Remove any ignition source(s), if this can be done safely and quickly.

•Warn others that a gas line has been cut and that they should leave the area.

•Leave jobsite as quickly as possible.

•Immediately call your local emergency phone number and utility company.

•If jobsite is along street, stop traffic from driving near jobsite.

•Do not return to jobsite until given permission by emergency personnel and utility company.

Safety — 20

If a Fiber Optic Cable is Damaged

Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur.

If Machine Catches on Fire

Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

•Immediately move battery disconnect switch (if equipped) to disconnect position.

•If fire is small and fire extinguisher is available, attempt to extinguish fire.

•If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.

Controls

Chapter Contents

Set-Up Console . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Tethered Ground Drive Controller . . . . . . . . . . . . 25

Left Control Console . . . . . . . . . . . . . . . . . . . . . . . 27

Right Control Console . . . . . . . . . . . . . . . . . . . . . . 42

Anchoring System Console . . . . . . . . . . . . . . . . . 44

Seat/Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

ESID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Ditch Witch Electronics 750/752 Display . . . . . . . 53

Controls — 22

Set-Up Console

Controls — 23

Controls — 24

Controls — 25

Tethered Ground Drive Controller

1 5

2

4

3

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Controls — 26

Controls — 27

IMPORTANT: Switch 1 will not function unless unit is equipped with pipeloader automation option.

Controls — 28

To shift pipe box away from operator, press right side.

Controls — 29

Controls — 30

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Controls — 31

To decrease speed, press bottom.

To disable autothrottle mode, return switch to center after desired speed is reached.

Controls — 32

c00ic152h.eps

Controls — 33

To decrease flow, turn counterclockwise.

To stop flow, turn all the way counterclockwise.

Controls — 34

Gauge Cluster

Unit Status Indicators

Controls — 35

Controls — 36

6. Cold start wait indicator Lights when intake air preheater is operating.

Wait until light goes off before starting engine.

Controls — 37

If system is waiting for an action before starting cycle, light should flash on and off.

If something is being controlled, light should be on.

If control cycle is interrupted, light should flash twice quickly.

Controls — 38

Controls — 39

Controls — 40

Gauges

Controls — 41

Refer to engine operator’s manual for cold weather fuel recommendations.

Tank holds 30 gal (114 L).

Controls — 42

Right Control Console

Controls — 43

Controls — 44

Anchoring System Console

1

2

3

4

j10om015h.eps

Controls — 45

IMPORTANT: Stand on platform when operating anchor controls.

IMPORTANT: Stand on platform when operating anchor controls.

Controls — 46

Seat/Armrest

Controls — 47

Controls — 48

Battery

1. Battery disconnect switch

1.Battery disconnect To connect, move clockwise. switch

To disconnect, move counterclockwise.

Controls — 49